Consultancy Project

Reduction Gear Boxes
A reduction gear box is used to reduce an input speed to a slower output speed and more output torque. It is a wheel work consisting of a connected set of rotating gears by which power is transmitted or motion or torque is changed. We can manufacture and supply single stage, double stage or multistage gear boxes having Single and Multiple outputs as required.

From Low Speed to High Speed, technicalities of our Reduction Gear Boxes are:-

Casing / Housing / Structure Material Steel Fabricated
Gear Material Forged and forged blank EN-9, EN-19, EN-24 Steel
Gear Type Spur, Single & Double Helical Gears upto 2500mm Dia
Normal Input Load Range From 200 H.P. upto 2000 H.P. Drives
Maximum Peak Load 6000 H.P.
Size Range 150mm PCD upto 750mm PCD
Speed 50 RPM to 1500 RPM
All Shafts Material Forged Class-IV
Anchor / foundation bolts Carbon Steel
Special Features: -
  • Gear boxes are designed as per ASTM/DIN/ Indian standards
  • Heavy duty and sturdy design of gear box and gears which is suitable to bear overloads
  • Complete structure of Gear Box is MIG Welded which is tested by non-destructive weld testing
  • Complete casing / housing / structure of the Gear Box is Stress relieved and fully aligned
  • Casing / housing / structure of the Gear Box is horizontal split type
  • All Gears are Ultrasonic Tested, duly hardened ground
  • Rated torque, rated speed, torsional stiffness, and backlash are some of the points considered while designing a gear box
  • All Pitches of the gears are precisely checked and trialed
  • Genuine and Branded Heavy Duty Antifriction Spherical Roller Bearings are installed after thorough calculation
  • Double Oil Seals complete with Internal & External Pipeline for lubrication of Gears & Bearings is provided
  • Forced cooling arrangement / duplex type with inter locking system is provided
  • Inspection window at various levels is provided for proper viewing of gears inside the gear box
  • Flow indicator, temperature indicator and proper interlocking with mill is done
  • Vent Pipes are provided for release of heat and oil from inside the Gear Box
  • 72 Hour Non-stop trial of gear box is done on various speeds before dispatch
  • Vibration, voice and lapping levels are thoroughly checked on trial before dispatch
Open View of Double Stage
Reduction Gear Boxes

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