The front and back end of the hot billet starts to crack during the Hot Rolling Process and it is very important to cut the same so as to avoid the chances of a Miss Roll during the process.
The same is done by installing an online Crop Cum Cobble Shear, which is a time saving function as it helps the hot metal to go into the next mill stand smoothly without any bend / crack, thus saving invaluable process time and also reduces the chances of a Miss Roll / Cobble.
It can be installed between Roughing Mill & Intermediate Mill & Continuous Mill.
Construction
– The start-stop flying shear is made up of two shafts with blade holders and articulated arms mounted on roller bearings and bushing.
– Frame in welded steel structure.
– Body group provided with shafts, gears, bearings.
– Blade transmission gears in NiCrMo steel, (case hardened by carburizing) mounted on roller bearings.
Online Hot Billet Shearing Machine
ONLINE HOT BILLET SHEAR
Machine Body is fabricated from structural steel and preciselymachined. Machine is suitable for cutting online hot billets upto 150mm x 150mm through Hydraulic Cylinder.
Hydraulic Shear For TMT Bars
SMT Designs Hydraulic Billet: Rugged, versatile, economical and efficient
SMT Hydraulic Hot Metal Shears offers distinct advantages over other bar shear designs. The hydraulic RAM construction eliminates clutches, brakes, eccentrics, and gear trains. The design eliminates machine overload that occurs on other bar shear designs. This results in less downtime for maintenance and repair.
Hydraulic Shear Advantage over the
Norma Mechanical Cold Shear –
No Material wastage in the form of kerf or chips.
⇒ Reduced downtime, maintenance and repair Costs.
⇒ Reduce floor space requirements for comparable production.
How to use Hydraulic Shearing Machines Safely?
⇒ Always Employ specialist operators to work on the machine.
⇒ Maintain cleanliness in the machine and follow the operating rules to avoid hazards.
⇒ Always make sure to switch off power of the machine after use.
Hydraulic Billet Shearing
SMT Designs Hydraulic Billet: Rugged, versatile, economical and efficient
SMT Hydraulic Billet Shears offers distinct advantages over other bar shear designs. The hydraulic RAM construction eliminates clutches, brakes, eccentrics, and gear trains. The design eliminates machine overload that occurs on other bar shear designs. This results in less downtime for maintenance and repair.
Hydraulic Shear Advantage over the Norma Mechanical Cold Shear –
⇒ No Material wastage in the form of kerf or chips.
⇒ Reduced downtime, maintenance and repair Costs.
⇒ Reduce floor space requirements for comparable production.
How to use Hydraulic Shearing Machines Safely?
⇒ Always Employ specialist operators to work on the machine.
⇒ Maintain cleanliness in the machine and follow the operating rules to avoid hazards.
⇒ Always make sure to switch off power of the machine after use.
GENERAL SPECIFICATIONS OF HYDRAULIC BILLET SHEARING MACHINE
Body Fabricated Photo Type Frame
75 x 75 mm to 165 x 165 mm
Grade Low & Medium Carbon Steel
Length to Shear 500 mm to 6000 mm – As req
Machine will be operated Auto Mode & Inching Mode with 2 Modes
HYDRAULIC BILLET SHEARING MACHINE
Continuous Shearing Machine For TMT Bars
Continuous Shear is installed after Cantilever Pinch Roll in TMT Bar Mill. It is installed in High Speed Mills preferable of more than 15 meter / second. It can shear from 8-12 mm of TMT Bar through Servo Drive / Pneumatic Cylinder.
Flying Shear or TMT Shearing Machine
Functional Description of Flying Shear
The shear will be located after the finishing mill and before the cooling bed.
One (1). encoder will be installed at the motor/pinion stand of the finishing stand.
This will sense the exact RPM of the finishing roll.
The mill operator will decide the length of the BAR be cut, the exact roll dressed
and will feed the data to the MMI (Man Machine Interface).
Cold Shearing Machine or Cooling Bed Shearing Machine
Cold Shearing machines are used to cut the finished product into desired lengths.
We manufacture crop shearing machine for all kinds of Bars,
rounds and structural products like Angle, I / H beam, Flat, U Channel etc.
SPECIAL FEATURES:-
Steel Fabricated & Machined construction.
Double bored with Pulley-cum-Fly Wheel & Alloy Steel Pinions.
All shafts made from EN-8 Steel.
Centralized oil lubrication system.
Complete in all respect.
COLD SHEAR
Bloom / Billet Shearing Machine
DESCRIPTION
Billet Shearing Machines are used to shear Cold Billets in desired length, to be feed to Re-heating Furnace of Rolling Mills.
Benefits of using Billet Shearing Machine –
1. Reduced labor cost.
2. No Gas Cutting cost.
3. No Burning Loss cost.
4. Increase production.
5. No edge de formation i.e. straight cutting.
Note: We are the only Indian Manufacturer who provides operating and Instruction Manual of the machine.
BILLET SHEARING MACHINE
Rotary Shearing Machine (Fixed Type & Swivel Type)
Hot cut Front /Back end shearing machine is heavy duty fabricated steel
construction. The frame is made out of thick steel plates, precisely machined to host 450mm P.C.D. helical pinion gear set. The extended input end of one of the pinion shafts is connected with Induction Motor by means of speed reducing pulleys. The output end of the pinion shafts hosts a pair of rotary blades as specified above. The rotary movement of the blades is responsible for the cutting action as these are interconnected to a pneumatically operated lever.
The whole shear assembly is fixed on a rigid steel fabricated frame with drilled holes to secure it to civil foundation by means of holding down bolts.
It is Used in pairs between Roughing and Intermediate Finishing Stands to crop front and back ends of TMT Bar.
ROTARY SHEARING MACHINE
Snap Shear
Pneumatic Snap Shears are used for cutting the material while transfer or miss roll
in Intermediate Mill, complete with cylinders and solenoid valves.
The welded steel frames of Snap hearensure durability and reliability.
These corrosion resistant machines are sturdy and have excellent loading capacity.
SNAP SHEAR
Hot Saw (Pendulum Swinging Type & Horizontal Shift Type)
Hot Saws are used in Hot Rolling to cut desired length and as well as to trim front & Rear End. These Shears are capable of cutting section size ranging from 160 to 600mm ( Beam, Channel, Angle ) and as well as Square, Racks of 40 to 250mm. The Hot Saw presently is of two types Pendulum Swinging type and the other is of horizontal shift type.
HOT SAW
Scrap / Plate Shearing Machine
DESCRIPTION –
Plate / Scrap Shearing Machines are installed in Mini – Re-Rolling Mills where
the Ship Scrap is sheared and used as a raw material of Rolling Mill.
It is generally installed in 6-9″ Mills.
We provide shearing machines from 1″ – 3″ Shearing capacity.
SCRAP / PLATE SHEARING MACHINE
Shearing Machines manufacturers , Suppliers & Exporters | Shearing Machines manufacturers in India | Shearing Machines manufacturers in Punjab | Shearing Machines manufacturers in Ludhiana | Shearing Machines manufacturers in Mandi Gobindgarh | Shearing Machines manufacturers Size
HYDRAULIC BILLET SHEARING MACHINE
COLD SHEAR
BILLET SHEARING MACHINE
ROTARY SHEARING MACHINE
SNAP SHEAR
HOT SAW
SCRAP / PLATE SHEARING MACHINE
Shearing Machines manufacturers , Suppliers & Exporters | Shearing Machines manufacturers in India | Shearing Machines manufacturers in Punjab | Shearing Machines manufacturers in Ludhiana | Shearing Machines manufacturers in Mandi Gobindgarh | Shearing Machines manufacturers Size